Assistant Manager - Spinning & Twisting

Job description

Job Title: Assistant Manager – Spinning & Twistinga Location: Ambasmudram Role Purpose: To oversee and manage all manufacturing production–related activities in the Aramid Spinning & Twisting Department, ensuring optimal efficiency, consistent product quality, safe operations, and on‑time delivery in alignment with production targets, cost objectives, and overall business goals. Principal Accountabilities: 1. Production Performance & Operations Excellence Accountable for achieving production targets with optimum efficiency, consistency, and cost effectiveness across all spinning processes. Key Activities Plan and execute daily, weekly, and monthly production programs in line with sales and plant targets. Ensure achievement of yarn quality KPIs (RKM, CSP, U%, IPI, CV%, and spindle productivity). Optimize machine utilization across Blow Room, Carding, Drawframe, Comber, Speed Frame, Ring Frame, and Autoconer. Monitor production per spindle, running efficiency, and stoppage analysis. Ensure smooth material flow and process balancing across departments. Review shift-wise production reports and initiate corrective actions for deviations. 2. Yarn Quality Assurance & Process Control Ensure consistent yarn quality meeting customer specifications and internal quality benchmarks. Key Activities Monitor Uster statistics, yarn testing results, and in‑process quality indicators. Ensure adherence to critical process parameters (TPI, draft ratios, roller settings, traveler selection, twist multipliers). Control fibre properties through effective mixing, bale laydowns, and contamination management. Analyze quality variations and root causes using quality tools. Drive corrective and preventive actions to reduce yarn defects and customer complaints. Coordinate with QA teams during audits, trials, and new count/product developments. 3. Machine Efficiency & Process Optimization Improve machine productivity, reliability, and process stability through continuous improvement initiatives. Key Activities Monitor machine performance indicators such as end breaks, doffing losses, pneumafil efficiency, suction levels, and idle time. Reduce end‑breaks and piecing-related yarn faults through parameter optimization. Implement process improvements and modernization initiatives (automation, attachments, productivity upgrades). Lead trials for new technologies, components, and process improvements. Education, Qualifications and Experience : Diploma or bachelor’s degree in Textile Technology, Textile Engineering, or a related field. 7+ years of experience into spinning and twisting. Desirable : Minimum 10 years of hands-on experience in Production, Maintenance, and Quality control within spinning and twisting operations. At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.