Chassis In-Process & Testing Engineer

Job description

Job Summary: We are seeking a proactive and detail-oriented Chassis In-Process & Testing Engineer to join our manufacturing team. The successful candidate will ensure chassis assemblies meet design, quality and safety requirements through in-process inspections, test planning, troubleshooting and continuous improvement. If you are methodical, technically competent and enjoy working in a collaborative production environment, we encourage you to apply. Key Responsibilities – In-process Inspection & Testing Plan, develop and execute in-process inspection and testing activities for chassis assemblies during manufacture to verify conformance with design specifications and regulatory requirements. Create, maintain and improve test plans, inspection checklists, work instructions and test data recording formats to ensure consistent and auditable quality control. Perform hands-on functional, dimensional and electrical tests (where applicable), including static and dynamic checks, load tests, alignment and fitment verification. Operate and calibrate test equipment, jigs and fixtures; identify requirements for new test tooling and support procurement or fabrication as needed. Monitor production processes, carry out first article inspections and sampling plans, and intervene promptly to contain non-conforming product and prevent escape to subsequent operations. Investigate failures and non-conformances using root cause analysis techniques; propose and implement corrective and preventive actions with production and engineering teams. Ensure accurate test data capture, document results, compile test reports and maintain traceability of inspected components and assemblies in line with company procedures. Work closely with Design Engineering, Quality, Production and Supplier Quality to communicate issues, feedback design improvements and support continuous improvement initiatives. Support validation of design changes, prototype builds and pre-production runs by defining test criteria, executing pre-release tests and providing formal sign-offs. Contribute to health, safety and environmental standards on the shop floor; ensure testing activities comply with statutory and company safety requirements. Required Skills – Testing, Inspection, Communication Practical experience in in-process inspection, functional testing and quality assurance within chassis, automotive, heavy engineering or related manufacturing environments. Strong understanding of mechanical assemblies, dimensional measurement techniques, tolerancing, fasteners, bearings and basic electrical systems where applicable. Proficiency using hand and calibrated measuring tools (vernier, micrometre, dial gauge), basic test instrumentation and data logging equipment. Analytical approach to problem solving with experience of root cause analysis tools (5 Whys, Fishbone, FMEA preferred) and implementing corrective actions. Good written and verbal communication skills in English; able to prepare clear test reports, non-conformance records and communicate findings to multidisciplinary teams. Competence with Microsoft Office applications and experience working with quality management systems and basic database/ERP or MES test records. Traits – Attention to Detail and Teamwork Detail-oriented and methodical; committed to producing reliable, high-quality results and maintaining accurate records. Customer-focused mindset with the ability to balance production targets and quality requirements. Collaborative team-player who can work effectively with production staff, engineers and suppliers to drive improvements. Adaptable and resilient; able to respond to changing priorities in a fast-paced manufacturing environment. Qualifications & Experience Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Automotive Engineering or a related discipline, or equivalent practical experience. Typically 2+ years’ experience in chassis or mechanical assembly inspection, testing or quality roles within manufacturing or engineering sectors. Awareness of relevant industry standards and regulatory requirements for chassis/vehicle components is desirable. Experience with test plan development, first article inspection and production support during ramp-up phases is advantageous. What We Offer – Development and Support Structured onboarding and ongoing technical training to support your development in testing and quality engineering. Opportunity to work on complex chassis products within a collaborative, safety-focused and inclusive workplace. Competitive remuneration package with opportunities for career progression and skills development.