Condensing Assembler

Job description

Compensation Range: 19.93 Job Title: Condensing Assembler-1st Shift Company: Munters Corporation About Us: Munters is a global leader in climate solutions for mission-critical processes. We offer innovative, efficient and sustainable solutions for customers in industries where controlling indoor humidity, temperature and energy efficiency is mission-critical. Climate control systems often account for a large percentage of the energy consumption in many of our customers’ operations. With an optimal climate system, we can help them to more efficiently use energy or water resources and thereby reduce their climate and environmental impact. Sustainability is an important part of Munters’ business strategy and value creation. We pride ourselves on fostering a dynamic and inclusive work environment where interns are valued members of the team and are given meaningful projects to work on. Scope : Perform duties to sub assemble and install condensing units in large standard HVAC units, working within the limits of standard methods and procedures and making decisions as to sequence of operations as required. Essential Functions : Work from computerized Quality Management System (QMS) components including production schedules, inventory records, pull lists, bills of materials, Engineering Change Notifications (ECN), random cycle count lists, and work instructions. Build compressor sub-assemblies, fit, adjust, and attach defined purchased parts, coils, and brackets. Review pipe drawings to confirm requirements for size, fittings, configuration, and compliance of other purchased parts. Clean, cut, and run pipes bent to specified configuration, making minor adjustments as required. Assemble, fit, and attach fittings, valves, and purchased parts. Install in accordance with defined sequence of operations. Adjust expansion valves in accordance with defined requirements and mark as prescribed. Braze fittings onto copper tubing in accordance with specifications and safety requirements and stage for installation in base unit. Install sub-assemblies into base unit. Install suction line filters. Run piping in accordance with prescribed requirements where holes are generally pre-drilled. Install valve cores in keeping with requirements. Install high pressure switches and pressure transducers onto brass fittings and tighten components to specification with calibrated torque wrench. Install bushings, bracing and bracketing ensuring proper support of pipes and other components. Perform final brazing on all components to prepare for pressurization. Pressurize the system with nitrogen to specified limits and conduct leak tests. Note and repair any leaks, re-test as required and insulate suction line piping as specified. Install vacuum pumps, apply vacuum to system and check and record microns. Validate refrigerant type and charge system to specified weight, install valve caps and perform final refrigerant leak check with specified gauge to ensure the absence of leaks. Log the type and weight of refrigerant and related compressor identification data. Photograph completed units in areas including electrical cabinet, heaters, coils, blowers, assemblies, compressor compartments, sensor locations, and other components or areas of units as required to document original condition and configuration of units. Essential Functions: (Continued) Record and track hours to specific jobs numbers. Ensure progressive productivity is achieved. Inspect each unit before movement to the next line function. Validate part numbers, revisions, and quantity, and inspect parts for damage. Examine assembly drawings for ensure they match BOM. Notify Supervisor of any component, part or drawing anomalies. Perform any assigned operations to maintain work flow in condenser assembly operations. Other Duties: Perform or assist with any operations, as required to maintain workflow and to meet schedules and quality requirements. Maintain work areas in a clean and orderly condition. Consistently operate in keeping with all safety rules and requirements. Participate in any variety of meetings and work groups to integrate activities, communicate issues, obtain approvals, resolve problems, and maintain specified level of knowledge pertaining to new developments, requirements, and policies. Perform other related duties as assigned. Tools and Equipment: Use hand tools, handheld power, and pneumatic tools, pallet jack, crane, brazing torch, torque wrench, micron gauge, leak detector, and other calibrated tools. Minimum Personal Protection Equipment (PPE): Safety Glasses – ANSI Z87.1 Brazing Safety Glasses – ANSI Z87.1 + OSHA 1910.133(a)(5) Gloves – ANSI Cut 3 4544 Brazing Gloves – General Duty Leather Foot Protection, Steel Toe – ASTM F2413-11 Physical Demand: Occasionally push with up to 120 lbs. of force. Occasionally push and pull up to 50 lbs. Occasionally lift and carry up to 55 lbs. Frequently stand, walk, bend, crouch, kneel, climb, maneuver, stoop, squat, grasp, and reach. Visual and aural acuity Listening Work in ambient temperature conditions Benefits: 1. Competitive Salary 2. Comprehensive health, dental, and vision insurance plans 3. Generous vacation and paid time off 4. 401K retirement savings plan with employer matching 5. Professional development opportunities, including tuition reimbursement, and conference attendance 6. Company-sponsored social events and team-building activities 7. State-of-the-art equipment and tools to support your work Equal Opportunity Employer: We are an equal opportunity employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. All offers are contingent on a pre-employment drug test and background check, as applicable for the position.