Die Attach Manufacturing Engineer- Process & Equiment

Job description

ABOUT LUMILENS At Lumilens, we are building the critical photonics infrastructure powering tomorrow’s AI supercomputing. Our mission is to unlock a new era of computing that is faster, cooler, and massively more efficient. Join our world-class team as we redefine possibilities in photonic technology. JOB DESCRIPTION We are seeking a Die Attach Manufacturing Engineer – Process & Equipment (Silicon Photonics / PIC Packaging) to join our Manufacturing Engineering team within Photonic Packaging & Assembly. In this mid-to-senior level role, you will lead the development, qualification, optimization, and sustaining of die attach processes and equipment for Photonic Integrated Circuits (PICs), silicon photonics dies, and co-packaged optical/electronic modules. This position is responsible for achieving sub-micron placement accuracy and optical-grade attach quality through active/passive alignment die bonding, epoxy/adhesive dispense, eutectic/AuSn solder attach, and flip-chip bonding. You will ensure high optical coupling yield, mechanical/thermal reliability, and operational throughput, while supporting New Product Introduction (NPI) for emerging photonic packages and modules. KEY RESPONSIBILITIES PROCESS ENGINEERING - Develop, characterize, qualify, and optimize die attach processes for PIC/silicon photonics dies, laser dies, and EIC-PIC hybrid assemblies, including active/passive alignment epoxy attach, AuSn/eutectic solder attach, and flip-chip bonding. - Establish and maintain process specifications, work instructions, control plans, and process windows (DOE-based) for sub-micron and low-single-digit-micron placement accuracy. - Lead root cause analysis and implement corrective/preventive actions (CAPA) for die attach-related yield loss and photonics-specific defects (e.g., optical misalignment, coupling loss, epoxy outgassing, die tilt, voids, bond-line thickness control). - Support NPI by developing die attach process flows for new photonic packages, transceiver modules, and hybrid/co-packaged integration platforms. - Monitor SPC/process capability (Cpk) data on placement accuracy, bond-line thickness, and optical coupling efficiency. Drive process improvements to reduce variation and coupling loss. - Evaluate and qualify optically-compatible die attach materials (low-outgassing/UV-cure epoxies, index-matched adhesives, AuSn solder) with Materials and Optical Design Engineering. - Partner with Quality, Reliability, and Product/Optical Engineering on failure analysis and reliability testing (thermal cycling, humidity, optical power/coupling loss, hermeticity, shear/pull testing, X-ray/CSAM/SAT inspection). - Support development of active alignment processes with real-time optical feedback during die bonding. EQUIPMENT ENGINEERING - Own equipment performance, uptime, and OEE for photonics die attach tools (high-precision active/passive alignment die bonders, sub-micron pick-and-place, epoxy dispense, AuSn/eutectic die bonders, UV-cure stations, fiber/waveguide alignment). - Lead equipment installation, qualification (IQ/OQ/PQ), and ramp-up for new/upgraded photonic die bonding and alignment tools, including vision systems and sub-micron motion stages. - Maintain and execute preventive maintenance plans, troubleshoot high-precision optical/mechanical equipment (stage drift, calibration, repeatability), and minimize downtime. - Work with specialized vendors (Besi, Palomar Technologies, Finetech, Set North America, PI/Physik Instrumente, or similar) for tool upgrades, retrofits, spare parts, and technical escalations. - Drive automation, tooling, and fixture improvements for throughput and repeatability while maintaining alignment tolerances and protecting optical facets/lenses. - Support equipment capacity planning and capital equipment (CAPEX) proposals. CROSS-FUNCTIONAL COLLABORATION - Collaborate with Design, Product, Quality, and Operations teams to align die attach process capability with product requirements. - Provide technical training and guidance to manufacturing technicians and operators. - Support process/equipment documentation for internal and customer audits. - Track and report KPIs: yield, Cpk, equipment uptime, scrap rate, and cycle time. - Engage in cost reduction, lean manufacturing, and Six Sigma/continuous improvement initiatives. REQUIREMENTS REQUIRED - Bachelor’s degree in Electrical, Mechanical, Materials, Optical/Photonics Engineering, or related field (Master's preferred for senior roles) - 3–7 years of hands-on experience in silicon photonics/PIC industry, focusing on die attach process/equipment engineering for optical or opto-electronic packaging - Direct experience with silicon photonics dies and/or III-V laser dies including wafer/die handling, dicing, facet protection, and optically sensitive die placement - Working knowledge of die attach materials/methods for photonics (low-outgassing/optical-grade epoxies, UV-cure adhesives, AuSn/eutectic solder attach, flip-chip bonding) and failure modes (coupling loss, epoxy haze, bond-line drift, facet damage) - Experience with high-precision die/fiber attach equipment (Besi, Palomar Technologies, Finetech, Set North America, PI/Physik Instrumente, or equivalent) - Familiarity with DOE, SPC, Cpk analysis, and structured problem-solving (8D, 5-Why, Fishbone) for optical coupling yield and alignment accuracy - Understanding of photonic packaging architectures (transceiver modules, co-packaged optics/CPO, hybrid/heterogeneous integration) and their die attach/alignment needs - Strong analytical, troubleshooting, and data-driven decision-making skills at sub-micron/micron-level tolerances - Ability to read/interpret optical/mechanical engineering drawings, specs, and manuals PREFERRED - Experience in high-volume silicon photonics, optical transceiver, or PIC foundry/packaging house - Exposure to active alignment and optical feedback-based die bonding (real-time power monitoring) - Experience with hermetic packaging, TECs, and laser die attach for telecom/datacom optics - Six Sigma Green/Black Belt certification - Experience with statistical software (Minitab, JMP) and MES/data systems - Familiarity with automation/robotics for sub-micron precision assembly - Cleanroom manufacturing experience SKILLS & COMPETENCIES - Strong problem-solving and root cause analysis mindset - Hands-on, equipment-floor-ready with willingness to work on production lines - Effective cross-functional communication and documentation skills - Project management to drive NPI timelines and equipment installs - Comfortable in a fast-paced, metrics-driven manufacturing environment - Ability to work flexible shifts or support production as needed PHYSICAL/WORK ENVIRONMENT - Cleanroom/manufacturing floor environment; gowning may be required - Ability to stand for extended periods and work near production equipment - Occasional travel to supplier/equipment vendor sites for tool evaluation/training WHAT WE OFFER - Competitive salary and benefits package - Work on cutting-edge photonics packaging technology - Collaborative, cross-functional engineering environment - Career growth within process/manufacturing engineering - Lumilens is an equal opportunity employer committed to diversity and inclusion.