Mechanical/Application Engineer - Harnessing

Job description

**JOB TITLE:** Mechanical/Application Engineer **DEPARTMENT:** Engineering **SUPERVISOR:** Engineering Manager **Pay Range: $26.00 - $45.00** **About Us** ICS is a manufacturer of custom cables, harnesses, electro-mechanical assemblies, and industrial panels. We are a turn-key supplier that enables sophisticated designs. **Job Summary:** We are seeking a **Mechanical Engineer** to join our team at **Integrated Cable Systems (ICS)**, specializing in the design, development, and manufacturing of **cable assemblies and wire harnesses for aerospace, defense, and space applications**. The ideal candidate will have a strong technical background in electrical and mechanical harness design, be proficient in industry standards, and work closely with cross-functional teams to ensure high-quality and reliable product delivery. **Key Responsibilities:** **Harness Design & Development:** - Design and develop **wire harnesses and cable assemblies** for aerospace and defense applications. - Create detailed **schematics, wiring diagrams, and assembly drawings** using tools such as **AutoCAD Electrical or SolidWorks Electrical**. - Perform wire routing and define harness configurations for optimal performance and manufacturability. - Work closely with **customers, engineers, and manufacturing teams** to ensure design intent is met. - Ensure designs comply with **IPC/WHMA-A-620, AS9100, MIL-STD, and aerospace industry regulations**. **Technical Analysis & Problem-Solving:** - Evaluate electrical, mechanical, and environmental constraints to develop robust harness solutions. - Conduct **voltage drop, signal integrity, EMI/EMC, and thermal analysis** to validate designs. - Troubleshoot and resolve design-related issues in **prototyping, testing, and production phases**. **Manufacturing Support:** - Confer with production personnel to resolve production problems as well as explain assembly instructions/techniques to co-workers, **optimize manufacturability, and assembly processes**. - Provide **design-for-manufacturing (DFM) input** to reduce costs and improve efficiency. - Support **first article inspections (FAI) and validation testing** to ensure design compliance. **Documentation & Compliance:** - Generate and maintain **BOMs (Bill of Materials), work instructions, and technical documentation**. - Ensure all harness designs meet **customer requirements, AS9100, and industry standards**. - Assist in the qualification and testing of new materials and components. **Cross-Functional Collaboration:** - Work closely with **procurement and suppliers** to source high-quality connectors, wires, and components. - Support **sales and business development teams** with technical proposals and customer discussions. - Participate in **design reviews and risk assessments** to enhance product reliability. **Required Qualifications:** - Bachelor’s degree in **manufacturing, Mechanical, Electrical Engineering, or related field**. - **3+ years of experience in wire harness and cable assembly design** for **aerospace, defense, or space applications**. - Proficiency in **AutoCAD Electrical or SolidWorks Electrical** for schematic and harness design. - Strong understanding of **electrical wiring, interconnect systems, and aerospace harnessing standards**. - Familiarity with **IPC/WHMA-A-620, AS9100, MIL-STD, and NASA standards**. - Experience with **harness testing, validation, and troubleshooting**. - Ability to **interpret engineering drawings, schematics, and wiring diagrams**. - Strong problem-solving skills and ability to work in a fast-paced manufacturing environment. **Preferred Qualifications:** - Experience with **MES**/**ERP/MRP systems** (Epicor preferred). - Knowledge of **RF cables, fiber optics, and high-speed data transmission**. - Hands-on experience in **harness assembly, crimping, and soldering** is a plus. - Six Sigma or Lean Manufacturing experience.