MGR (ENGG - C&M)

Division Engineering Department Casting & Machining Level / Grade EX Functional Area Casting & Machining 1 Job Title 2 Reporting Functional reporting to : 3 Background i) Educational Qualification Desirable: BE / (Mechanical) ii) Experience Minimum: 8 years Maximum: 18 years iii) Age Limit Minimum: 30 years Maximum: 40 years 4 Job Role & Responsibilities Role: Attached separately Responsibilities: Process Planning Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points. Identifying right process and process parameters. Process simplification AI driven processes Flawless Manufacturing & Product quality enhancement Study, identify & resolve PRBFM points (Field failures, IHR & QSR) Proactive corrections in process to get zero defect supplies Study & improve process robustness Cost reduction & Investment avoidance To generate VAVEs for cost reduction Right sizing of equipment for investment cost reduction Defect free fast product Introduction Lead time reduction of fixtures/ tools To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process. Auto program generation SHE Green processes in Machining Resource conservation in Machining 5 Competency Requirements Technical/ Functional: Knowledge of Casting process, Sand core process Expertise in Machine tools, Fixture concepts & Cutting tools Expertise in Machining simulations (CAM-CAD) Expertise in line balancing, Man-Machine balancing Expertise in CNC Programming Analytical capability to analyze & resolve the defects reported Thorough knowledge about various inspection techniques Knowledge about automotive industry standards and regulations, applicable globally. Good understanding of all applicable standards/ regulations and their application Soft Skill set: Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis Behavioral Effective communication with team, vendors and seniors. Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule. Good Interdepartmental & R&D co-ordination required. Specific expertise required for functional area: Casting side : Good knowledge of casting processes (HPDC,GDC, LPDC). Should be able to know about the defects observed in castings and their countermeasures Machining side : Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc. Good knowledge of Washing & Leak testing processes Familiar with CNC machine handling & programming with cutting tools & parameters 6 Likely sources Organization example HMSI, Yamaha, Suzuki Preference to candidate from local area.