Process Controller

Job description

Job Title: Process Controller Location: Tirupur Role Purpose: The Process Controller – Fabric Quality is primarily responsible for conducting final fabric inspection using the 4-point system, preparing comprehensive Quality Summary Reports, and ensuring that all outgoing fabric lots meet defined quality standards before dispatch. Principal Accountabilities: 1.Fabric Inspection & Quality Evaluation Co-ordinate & Monitor 4-Point fabric inspection system at Vendor location. Understanding on all fabric defects including weaving faults, dyeing and finishing defects & exposure in packing standards. Prepare lot wise inspection reports & arrive at overall lot quality status. Ensure GSM, width, colour, hand feel as per given standard. Evaluate shade consistency and record shade variation as per approved grading norms. Check and record fabric length per roll against declared length. Flag discrepancies between physical fabric and lot documentation before inspection. 2. Testing, Quality Assurance & Standards Co-ordinate with Testing Laboratory for sample collection and test reports. Record & interpret In-house, Vendor and 3rd Party test results. Ensure inspection & testing machines are calibrated as per schedule. Verify all required testing is completed before shipment clearance. Maintain and cross-reference fabric standards, approved lab dips and shade bands. 3. Quality Reporting, Records & Compliance Compile Quality Summary Report integrating inspection, hand feel, colour and test data. Maintain inspection records in physical and digital systems. Record and report daily inspection quantities and quality KPIs. Document and escalate recurring defects and abnormal quality trends. 4. Non-Conformance & Material Control Identify and segregate non-conforming fabric rolls with Hold/Reject status. Ensure physical quarantine of rejected materials to prevent wrong dispatch. 5. Packing, Dispatch & Logistics Coordination Verify roll packaging and labelling compliance through mandatory packing audits. Co-ordinate dispatch activities at vendor locations for timely and accurate shipments. 6. Training & Self-Development Participate in quality training programs, awareness sessions and calibration exercises. Continuously enhance fabric quality and inspection knowledge. Education, Qualifications and Experience : Any degree – preferably in Apparel\Fabric\Textile Minimum 3-4 years’ experience in Fabric inspection. Desirable : Fabric quality inspection in textile industry (preferably) or apparel/ garment. At Coats Group, we are committed to innovation, excellence, and fostering a diverse and collaborative environment where every team member can thrive. If you are passionate about making an impact in the textile industry and eager to join a global leader with a rich heritage and a forward-thinking approach, we invite you to take the next step in your career with us.