Senior Process Engineer, NPI Projects

Job description

Are you ready to build America’s energy future? Form Energy is an American manufacturing and energy technology company. We’re revolutionizing energy storage with cost-effective, multi-day technology designed to keep the electric grid secure and reliable, even during extended periods of stress. By strengthening the electric system and reimagining what’s possible, we’re giving clean energy a whole new form! In recent years, Form Energy has earned a number of accolades, including being named by TIME as a “Best Invention”, MIT Technology Review as a “Top Climate Tech Company To Watch”, and Fast Company as “One of the Next Big Things In Tech”. We are making rapid progress on our mission of delivering energy storage for a better world, and our team is growing just as rapidly to meet demand. We have signed contracts with leading electric utilities across the United States and production of our iron-air batteries is underway at our first high-volume manufacturing facility in West Virginia. Working for Form Energy is more than just a job, it’s a chance to be part of something extraordinary. And now - right as we significantly scale up battery manufacturing - might be the most exciting moment in the company’s history to join. We are assembling a team of highly talented and driven individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better. Feeling energized to make a meaningful impact on the world? Then keep reading - you’ve come to the right place. ROLE DESCRIPTION Form Energy is hiring an NPI Project Engineer to own the introduction and implementation of mechanical product and process changes into our manufacturing facility. This role sits within Operations Engineering and works in close partnership with our Technical Program Manager to ensure that every change — from next-generation pack-level design updates to equipment and process iterations — lands in production in a controlled, quality-safe, and schedule-conscious way. You will help build the systems, workflows, and standards that define how Form Energy scales new products into manufacturing. This is an exceptional opportunity to shape a critical function at a company developing breakthrough technology for long-duration energy storage. Relocation assistance is available. WHAT YOU'LL DO: - Own the end-to-end introduction of mechanical product and process changes into the manufacturing line, with initial focus on battery pack systems - Map all incoming engineering changes against production line state, identifying risks to quality, throughput, and schedule before cutover - Lead production trials for new or modified designs — defining trial plans, success criteria, timing, and documenting outcomes - Drive structured cutover planning, coordinating timing across engineering, supply chain, warehouse, and production to ensure clean transitions with no unplanned disruption - Translate engineering changes into manufacturing execution language — work orders, Oracle transactions, line flow impacts, and BOM/routing updates - Partner closely with the TPM to maintain change visibility, milestone tracking, and cross-functional alignment across all active NPI efforts - Serve as the operations voice in design reviews and change control processes, pushing back on changes that lack manufacturing readiness - Help develop NPI systems and standards — change intake, readiness criteria, trial governance, and cutover checklists — as this function matures WHAT YOU'LL BRING: - 6–10 years of experience in manufacturing engineering, NPI, or engineering change management in a high-complexity production environment (automotive, aerospace, energy, or similar) - Demonstrated experience managing product or process changes into a live manufacturing line, including trial execution, change control, and cutover coordination - Hands-on familiarity with ERP systems (Oracle preferred) including work order flow, BOM management, and routing - Strong mechanical systems intuition — ability to read engineering drawings, understand pack/module assembly processes, and assess change impact on production - Proven ability to work independently in ambiguous environments and build structure where little exists - Excellent cross-functional communication — comfortable engaging engineering, supply chain, warehouse, and production teams simultaneously WHERE YOU'LL WORK: This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available. #LI-Onsite Humanity is a cornerstone of Form Energy’s culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here. When it comes to you and your family’s health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed. To build America’s energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs. If you may require reasonable accommodations to participate in our interview process, please contact accommodations@formenergy.com. Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.